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THE
BEAD
MILL
("IHEHIHAHEH",
"BROWNIE
WOOD
SOOTHING
TOOL") |
The Ihehihaheh, or “Wood Soothing Device” or "Bead Mill" in Tharian, is a tool used exclusively by the Llaoihrr Brownies of the Vale to sand beads and provide them with a smooth texture. Consisting of a barrel and axel powered by turning a handle or a wheel, beads that are placed into the machine are rapidly rubbed against grains or sand to chip off abrasive surfaces. The Bead Mill surpasses handmade beads in its ability to rapidly create uniform beads, a quality much appreciated by the Vale dwellers who sell them to tailors in bulk.
Description.
Created by the Hamm’rer Clan, the Bead Mill consists of three major components:
the barrel, the axel and the source of propulsion. In true
Brownie fashion, all three pieces of this
device are made of wood and hardened to resist wear and tear. The height and
length of the device varies upon the size of the beads being crafted. Those
designated to create beads for Brownie use
are significantly smaller, being only a
nailsbreadth or two in both
height and length, and are powered by cranking a handle. Ihehihaheh meant for
the creation of beads for sale to Big People,
on the other hand, are much larger, being about a palmspan in height and two in
length, and its axel is propelled by a rat or
mouse trained to run on a wheel.
The barrel is the largest individual component of the Wood Soothing Device,
accounting for approximately three quarters of its mass and size. All along the
inside surface of this part are glued small grains of sand which scrape along
the outside surface of a bead when the barrel is rotated. Each barrel contains
sand grains of uniform size; barrels containing finer sand are used to polish
beads nearing completion while those with coarser sand are used in the first
stages of production. A small hole in the bottom of each barrel allows it to
slip over a small spike used to hold a work in progress bead in place as the
drum rotates around and grinds against it.
The Bead Mill’s axel is a small sliver taken from the cross section of a thick
branch or the trunk of a sapling. Treated so that is becomes unnaturally hard,
this piece has a series of grooves along its upper face responsible for locking
the barrel in place. The outer rim of the axel is notched, each crevice being
the perfect size to receive one of the wedges on the dial of the handle. In
addition, much like the barrel, the axel has a small hole through its center
through which a narrow spike passes up and into the barrel.
To twist the axel, and thus the barrel, around the stationary spike holding the
bead, the Brownies either use a handle or an
animal-propelled wheel. Regardless of the method used, both cranks are attached
to a small wheel identical in construct to the axel. As the handle or wheel is
turned, this small dial spins, its small spokes fitting neatly into the crevices
of the axel and causing it, and the barrel, to rotate as well.
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Construction.
Save for the gathering of branches, which is done by the Greengrower Clan on
their foraging trips, the construction of the ihehihaheh is entirely conducted
by the Hamm’rers. Much like the beads themselves, each part of the Wood Soothing
device is constructed individually and then assembled when it is needed.
The ihehihaheh’s barrel is almost always fashioned from a nailsbredth or two
long segment sawed off of a rather thick branch. The inside is then hollowed out
using chisels to create a cavity for a bead-in-progress to rest. When this is
completed, both the inside and outside surfaces are smoothed using sand to
minimize the risk of splinters. At this point, a thick, glue-like paste produced
by the Bubblers from tree sap is spread along the inside of the barrel. This
adhesive is noted for its strength and as such must be applied carefully with a
long brush for, if it get on one’s skin or hair or a
Brownie falls into the barrel, it requires
an extremely painful and elaborate process to remove. Sand grains of a
designated grade are then poured along all of the barrel’s surfaces and allowed
to seep into the glue as it dries. After a few days, the barrel is upended, any
loose grains are shook free and a small hole is drilled into its bottom to allow
the spike to pass through.
The axel is carved from a much smaller sliver of the same branch and must be
handled with great delicacy to ensure it does not crack. While the wood is still
soft, the grooves for fitting the barrel and notches along the outer rim are
carved. Once all this crafting is complete, the axel is allowed to dry and
harden until it because exceptionally sturdy. At this phase, many of these thin
disks are known to crack and need to be disposed. Those that do survive,
however, are deemed ready for immediate use.
The construction of the Wood Soothing device’s crank and wheel is quite self
explanatory. As aforementioned, the handle consists of a smaller version of the
axel with a skinny bent twig lanced through its center to allow a
Brownie to turn it. The wheel, on the other
hand, more resembles a large hollowed out disk. Fashioned in a manner very
similar to the barrel, bits of sand and bark are glued to its inside surface to
provide traction for the running rat.
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Usage.
The Bead Mill is used by the Brownies of the
Vale to rapidly create flawlessly and identically smooth beads for sale on the
open market. When a bead is placed upon the spoke that runs through the center
of the device, and it is ‘turned on’ by cranking the handle or turning the
wheel, the machine’s barrel begins to rotate rapidly. As it turns, the grains of
sand glued to its internal surface rub imperfections off a bead’s outer surface.
By the time the product has passed through tubes containing the finest grades of
sand, it has been made to look glossy and feel even to the touch.
The greatest benefit awarded to the Brownies
by the Wood Soothing device is the rapid rate at which is able to sand beads to
perfection. While it might take a Craftsbrownie working with sandpaper over a
day to get a bead to reach perfection, this machine is able to accomplish this
task in mere minutes.
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History/Origin.
Though the history of the Bead Mill is intimately entwined with that of the
bead, this entry will only be concerned with the events immediately leading up
to the device’s creation. For a more complete history on all things concerning
beads, please look at the Beadmaking
Industry entry.
Llaoihrr Production of Beads Begins (1460
a.S.). Seeing the success of their cousins the
Milken Brownies, the
Llaoihrr decide to attempt
to break into the market for beads. At this point in time, the methods for
creating these accessories were nearly identical for the Craftsbrownies of
Milkengrad and the Hamm’rers of the Vale.
The final products, on the other hand, usually ended up looking quite different.
While the Milken Brownies
considered bead-making to be an art form, taking time to uniquely carve each
piece into a masterwork, the
Llaoihrr meant to sell them in large quantities at a cheap price, causing
their beads to lack intricacies and to be nearly all identical.
‘Task’n’Pass Work Line’ System Implemented (1490 a.S.).
Ever industrious and inventive creatures, the
Vale Brownies thirty years
in ‘the business’ provided the Hamm’rers with a flood of new ideas to increase
productivity and gain an edge over their
Milken cousins. Though most
of these ideas proved to have no noticeable effect, in 1490 one young Brownie
put forth a suggestion that would revolutionize manufacturing.
Rather than having a single Hamm’rer be responsible for the creation on a bead
from start to finish, this young philosopher thought it would be much more
efficient to break the whole process down into much smaller and more manageable
steps that could be performed at different stations. To illustrate how this
process works, an example focusing around the hole-poking process of the bead
was provided. If one group of Brownies could
specialize in this particular task, it was believed that over time they would be
able to complete the task much faster than any other individual and save
valuable time. When one multiplied this effect through the dozen or so steps in
bead-making and again by the number of beads produced, it was found that the
Hamm’rers would have accumulated enough additional time to increase their output
by half a bead per original finished product.
First ihehihaheh Designed and Adopted by the Hamm’rer Clan
(1550 a.S.). Even after adopting the Task’n’Pass system, the
Brownies continued to accept inventions and
other improvements to speed along each step of bead manufacturing. New paints
were developed for the Bubblers, new saws and chisels for the carvers, and for
the sanders, the Ihehihaheh was developed.
The blueprints for this design were first presented to the Hamm’rers in early
1550 and were readily accepted and implemented. These initial machines were
exclusively of the handled variety and consisted of a barrel into which a few
handfuls of sand and bead were placed and then spun.
Minimizing the Mess (1565 a.S.). Though it proved
to be quite successful in efficiently smoothing the outside surface of a bead,
the original ihehihaheh proved to have an unpredicted and annoying side effect.
As the sand it used was free, as the device began to spin, the particles had a
tendency to come flying out of the top of the Wood Soothing Device and spray all
about the room.
To attempt to prevent this mess, initially a lid was developed to fit over the
top of the machine’s barrel. When a Brownie
sat on top of this cover, the extra weight kept the lid pressed down and allowed
the Hamm’rers to use the ihehihaheh for a longer period of time before it began
to spew sand. This patch job solution proved to be ineffective, however. Once
the device gathered enough momentum, it was found that it would send the now
extremely dizzy Brownie mounted on its top
flying along with the sand.
On a side note, this is thought to be the starting point for the children’s
“Spin-Around”, a slightly dangerous toy which causes a pleasant (or sometimes
unpleasant) dizzy sensation. Some older younglings are known to experiment with
these whilst wearing their Lleeterrs too, which
is a constant source of annoyance for the already busy
Life Magic Healers.
The Brownies’ second solution, which was developed around 1570 a.S. proved to be
much more effective. Rather than allowing the sand used to smooth beads to be
free flowing within the device, it was decided to paste it to the inside surface
of the barrel. This adaptation, which is still used today, removed the mess
associated with the device entirely without reducing the Bead Mill’s
productivity.
Relieving the Weary Arm (1600 a.S.). Until about
1600, every ihehihaheh was driven by means of a small crank. Though it made the
device quite easy to use, it limited the machine’s hours of operation to the
length of time it took for a Brownie’s arm
to give out. To extend this time, the Vale dwellers turned to new sources of
power.
For their solution, the Hamm’rers drew inspiration from a rumored
human invention, the water wheel. As they did
not have free flowing water in their
Council Tree, the Brownies adapted the
water-wheel to be powered by something they
did have abundant access to: mechanical power. Instead of placing spokes along
the outside of the wheel, a small track was placed along the interior. When an
individual ran along this track, the wheel would spin and turn the axel of the
Bead Mill.
Originally, the wheels were driven by a running
Brownie, who, when he tired would be allowed to rest while one of
compatriots powered the ihehihaheh. Despite the valiant efforts of these
Craftsbrownies, it was quickly discovered, however, that they were inadequately
equipped for the task. For one, the relatively large mass of the barrel required
a large amount of force to begin turning, wiping out the endurance of even the
most fit of the tiny creatures. Secondly, a
Llaoihrr running on the
wheel had no reliable way to stop it when they tired and as a result were often
swept off their feet and tumbled about. So frequently did this occur that it was
not uncommon for quite a number of Hamm’rers to be unable to work because of
their broken bones, cuts, bumps and bruises.
Eventually it was determined that the domesticated
rat made the best substitute. Long and quite strong, these rodents had the
power and the mass to both drive and control the ihehihaheh. In addition,
they’re relatively low intelligence made it quite easy to keep them motivated; a
single piece of cheese held in front of their face by a stick or placed just
outside the wheel could keep the beasts running for hours.
Since the early 1600s, the ihehihaheh has remained pretty much the same in shape
and construction. Though some minor changes have been made to its design, none
of them are influential or noteworthy enough to make it into the recorded
history of the device.
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Myth/Lore.
While there are few stories concerning the Wood Soothing machine in Brownie
mythology, the device does occasionally make an appearance in
Browniin sayings. For example, it is not
uncommon to hear an exhausted young
Llaoihrr mother tell a
child who is exceptionally dirty that she will turn him in a Bead Mill in order
to get him clean.
The smoother barrels of the ihehihaheh are rumored to be excellent at relieving
persistent itches and removing dead skin. As a result, many a desperate and
foolhardy Brownie, particularly those suffering from a bad case of
Sunblood, have though it clever to try
sticking an appendage in the whirling machine to relieve their pains.
Unfortunately for these individuals, this method has proved quite ineffective as
the quickly spinning sand seems to tear at the flesh rather than gently rub it.
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